30T/D Complete Rice Mill Plant in Ghana
Ghanaian Customer Successfully Installs Our Company’s 30T/D Rice Milling Production Line and 15T per Batch Paddy Dryer, Highly Praises Product Quality and Service
Recently, our company successfully delivered a 30-ton/day complete rice milling production line and a 15-ton per batch paddy dryer to a customer in Ghana. Both played key roles in the crucial stages of rice processing and drying. The successful completion of this project marks another milestone for our company in the African market, further strengthening the customer’s confidence in our products.
The delivered 30T/D rice milling production line is a highly efficient grain processing system, integrating automation and intelligent technologies. It automates the entire process from paddy cleaning, husking, milling, polishing, and grading to the final finished rice. The production line is equipped with an advanced dust removal system, significantly reducing dust pollution during the production process and ensuring a clean working environment. It employs advanced multi-stage rice milling technology, allowing precise control over the degree of milling, guaranteeing a high rice yield and excellent finished rice quality.
Below is a detailed introduction of the two pieces of equipment:
30T/D Rice Milling Production Line
The complete rice mill machine has a daily processing capacity of 30 tons, integrating the entire process from paddy cleaning, husking, milling, polishing, grading, and packaging. It boasts multiple advantages such as high efficiency, intelligence, and environmental protection. This production line is suitable for medium to large-scale rice processing plants and is widely used in the global rice market.
Key Equipment and Process Flow:
Vibratory Cleaner: Removes large impurities such as stones and straw from the paddy. This machine separates impurities from the paddy through vibrating screens, ensuring efficient and stable operation. It has a high cleaning precision, effectively protecting subsequent equipment and extending its service life.
Paddy Husker: Separates husk from rice using pressure and friction. The husker adopts advanced pressure control technology to precisely adjust the husking force, reducing broken rice, and achieving a husking rate of over 90%, while maintaining the integrity of the rice grains.
Paddy Separator: Separates husked paddy from brown rice based on their weight difference using airflow or screening techniques, ensuring that the material entering the next stage consists of only brown rice.
Rice Mill: The core part of the production line, the rice mill employs multi-stage whitening technology to control the degree of milling at each stage, ensuring both a high rice yield and a smooth, uniform appearance of the finished rice. With customized rollers and pressure control systems, it can flexibly adjust the milling parameters to maximize the rice yield and minimize broken rice.
Rice Polisher: Polishes the surface of the milled rice, removing bran powder and making the finished rice smoother and whiter. The polisher is equipped with a water mist spraying system, giving the rice grains a bright, new appearance, and increasing its commercial value.
Rice Grader: This machine grades the rice by size, categorizing it into premium, high-quality, and regular grades. It accurately classifies rice to meet the demands of different markets.
Automatic Packaging Machine: In the final stage of the production line, the graded rice enters the automatic packaging machine for weighing and sealing, ensuring an efficient and swift packaging process.
Advantages of the Production Line:
High Rice Yield: The advanced rice milling technology ensures a high yield, maximizing the use of raw paddy.
Low Broken Rice Rate: The multi-stage milling and polishing process carefully controls the milling force, reducing broken rice and improving the quality of the finished rice.
Energy Efficiency and Environmental Protection: The production line's dust removal system significantly reduces dust pollution during processing, creating a cleaner working environment and meeting international environmental standards.
Intelligent Control System: The production line is equipped with an intelligent control panel that monitors the production status in real-time, providing an easy-to-operate automated system.
15T per Batch Rice Dryer
Rice drying is a crucial step in ensuring the quality of rice during storage and processing. The delivered 15T per batch rice dryer is a highly efficient, energy-saving modern drying machine capable of evenly reducing the moisture content in rice to levels suitable for storage and processing.
Features and Technology of the Dryer:
Multi-stage Circulating Drying System: The dryer uses multi-stage circulating drying technology to ensure uniform temperature distribution during drying, avoiding over-drying or under-drying in certain areas. The system allows precise control of temperature and humidity, making it suitable for rice with different moisture levels.
Heat Recovery System: The dryer is equipped with an efficient heat recovery device that recycles hot air, significantly reducing energy consumption. By reclaiming unused heat, overall energy consumption is reduced by over 30%, helping the customer save on production costs.
Moisture Detection and Automatic Adjustment: The dryer has built-in intelligent moisture sensors that monitor the rice’s moisture content in real time and automatically adjust the drying time and temperature, ensuring each batch of rice reaches the optimal drying state. This automated control system reduces manual intervention and enhances drying precision and efficiency.
Even Drying: Its layered design ensures even distribution of rice during drying, allowing hot air to penetrate every layer and preventing local overheating or insufficient drying.
Durable Design: The dryer is made of high-temperature and corrosion-resistant materials, ensuring long-term stable operation in high-temperature, high-humidity environments. Maintenance is also simple, prolonging the equipment’s service life.
Advantages of the Dryer:
High Efficiency and Energy Savings: The combination of heat recovery and multi-stage drying technology maximizes the use of heat energy, reducing energy consumption.
Precise Moisture Control: The intelligent moisture control system ensures stable and precise drying, preventing rice from becoming moldy due to uneven moisture removal.
Wide Applicability: The dryer can handle various grains, including corn, wheat, and others, in addition to rice.
Installation and Operation
After the equipment arrived in Ghana, our company’s installation engineers provided remote technical support, helping the customer complete the installation and commissioning process. The installation proceeded smoothly, with the customer’s team efficiently assembling the equipment under our detailed guidance. During commissioning, both pieces of equipment performed exceptionally, with the rice mill producing high-quality rice and the dryer efficiently reducing the moisture content of the rice to the ideal level.
Customer Feedback and Future Prospects
The customer expressed high praise for our products and services, particularly commending the equipment’s performance, intelligent operation system, and energy-saving design. They noted that the rice mill’s high rice yield and low broken rice rate significantly improved production efficiency. At the same time, the dryer’s fast drying capability provided high-quality raw materials for the milling process, exceeding their expectations.
This project’s success not only further solidifies our company’s position in the African market but also lays a strong foundation for future cooperation. The customer has already expressed interest in expanding their capacity and purchasing more grain processing equipment. We will continue to provide high-quality grain machinery and first-class after-sales service to global customers, helping them achieve more efficient production operations.
Hongjia Grain Machinery Co., Ltd. was established in 2000. It is a professional manufacturer and exporter of rice mills, rice processing machines, rice processing plants, rice processing equipment, paddy parboiling plants, etc. We can provide a unique overall layout design, customized rice mill products, and installation services for the rice mill production line according to the different needs of customers and site conditions. It combines technology, manufacturing, and sales in one.
If you are ready to start a rice milling business, please contact us for information on the rice milling machine. We Can Provide Professional Design and Comprehensive Guidance According to Your Needs. Get in touch with us now!
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Hongjia Grain Machinery Co., Ltd
Email: info@ricemillplants.com
Whatsapp: 0086 13196770111
